Cost of Setting Up a PET Bottle Recycling Line

As global awareness of plastic waste grows, more businesses and entrepreneurs are turning to recycling as both a profitable and sustainable opportunity. One of the most in-demand solutions today is the PET bottle recycling line, which allows used plastic bottles to be cleaned, shredded, and transformed into reusable plastic flakes or pellets.

But how much does it actually cost to set up a complete PET bottle recycling line? This article breaks down the major investment components, cost ranges, and tips for budgeting your plastic recycling project.

Why Invest in a PET Bottle Recycling Line?

PET (polyethylene terephthalate) bottles are widely used for beverages, but they also contribute significantly to plastic waste. Setting up a PET bottle recycling line allows businesses to:

• Reduce environmental impact
• Produce valuable recycled raw material
• Enter a growing and profitable market
• Support circular economy initiatives

What Affects the Cost of a PET Bottle Recycling Line?

Several factors influence the total investment required to set up a PET bottle recycling line:

1. Production Capacity – The hourly output (500 kg/h to 3000 kg/h) greatly affects machinery size and price.
2. Automation Level – Fully automatic lines are more expensive than semi-automatic lines but save labor in the long term.
3. Quality of Equipment – European brands tend to cost more than Chinese manufacturers, but both can deliver excellent results depending on the supplier.
4. Additional Processing – Adding pelletizing systems or water treatment increases cost but adds value.
5. Factory Location & Utilities – Rent, electricity, water access, and labor costs vary by region.

Learn more about global recycling practices from Plastics Recyclers Europe.

Cost Breakdown by Scale

✅ Small-Scale Recycling Line (500–1000 kg/h)

• Crushing Machine: $8,000 – $15,000
• Hot Washer + Friction Washer: $15,000 – $25,000
• Floating Tank + Drying System: $10,000 – $20,000
• Control Cabinet and Belts: $3,000 – $5,000
• Total Estimated Cost: $40,000 – $65,000

Ideal for small local recycling businesses or pilot operations. Lower power usage, smaller footprint, and limited manpower required.

✅ Medium-Scale Recycling Line (1000–2000 kg/h)

• Full Line (Crusher, Washer, Dryer, etc.): $60,000 – $100,000
• Optional Pelletizing Line: $30,000 – $60,000
• Installation & Shipping: $10,000 – $20,000
• Total Estimated Cost: $100,000 – $160,000

Suitable for regional recycling centers with consistent bottle sourcing. Can handle mixed bottle colors and labels with better automation.

✅ Large-Scale Industrial Line (2000–3000 kg/h)

• Complete High-Capacity Line: $150,000 – $250,000+
• Advanced Filtration + Water Treatment: $20,000 – $50,000
• Pelletizing + Degassing System: $80,000 – $150,000
• Facility Construction & Setup: $50,000 – $100,000
• Total Estimated Cost: $300,000 – $500,000+

Ideal for commercial-scale factories producing AA-grade PET flakes or food-grade rPET pellets for export or downstream processing.

Additional Operational Costs to Consider

In addition to machinery, you must budget for:

• Factory rent or land purchase
• Electricity and water costs
• Labor and training
• Maintenance and spare parts
• Transportation and raw material sourcing

Tips to Reduce Startup Costs

If your budget is tight, here are some tips to reduce the initial investment:

• Start with flake production only – Add pelletizing later.
• Buy semi-automatic machines – Lower cost, higher labor.
• Choose reliable Chinese manufacturers – Good quality at competitive prices.
• Purchase refurbished machines – From verified sellers with warranties.
• Plan for future expansion – Use modular designs to scale up later.

Is a PET Bottle Recycling Line Profitable?

Yes. Once operational, a PET bottle recycling line can quickly generate revenue by selling PET flakes or pellets to manufacturers in:

• Packaging
• Fiber and textile industries
• Construction
• Automotive parts

Depending on your location and output, payback periods can range from 6 months to 2 years.

Recommended Equipment Links

• PET Bottle Washing Line
• Plastic Crusher Machine
• Plastic Pelletizing Line
• Full Plastic Recycling Equipment

Conclusion

Setting up a PET bottle recycling line is a strategic move in today’s plastic-conscious world. While the cost varies by capacity and automation level, the investment pays off in the long term through steady product demand and environmental benefits. By carefully planning your budget and working with the right equipment suppliers, you can build a successful plastic recycling business that contributes to a cleaner future.